Product Description
Energy Saving Industrial rotary Screw air Compressor
Advantages of the twin screw main machine:
1. Adopt the most advanced technical speed regulating electric motor-permanent magnetic motor, efficiency can be up to 97%, higher by 3%-4% than common frequency conversion device and motors type, saving energy obviously.
2. Permanent magnetic motor and the screw compression main devise adopt embedded integrated direct-connecting structure, without coupling part or transmission gear, ensure 100% transmission efficiency.
3. Permanent magnetic electric motor is without motor bearing or sleeve, so no need lubricating grease, no concern alignment problem, compact structure, convenient use and maintenance.
4. The whole machine work in frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption, realizing high efficiency and energy saving.
5. Machine starting on frequency conversion state, greatly reducing the impact to the power grid equipment, avoiding of damage to the electric equipment, and saving electric energy when starting.
6. No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save electric energy by 10%-15%.
7. Compared with the fixed speed compressor, our compressor can save energy by 30%; compared with the common frequency compressor, our compressor can save energy by 5%-10%.
Advantages of the whole air compressor unit:
1. Approved by ISO9001certificate, SGS, CE and etc..
2. Adopt world famous brand of twin-screw main machine, high efficiency, reliable and long use life.
3. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
4. Equip with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control method, can meet different clients demand.
5. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
6. Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
Technical parameter of CHINAMFG air compressor:
| Model | Exhause pressure (Mpa) | Air displacemen (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKLYC-7F | 0.7/0.8/1.0 | 1.23/1.16/1.02 | 7.5 | 65±3 | 840*670*925 | G3/4 | 350 |
| TKLYC-11F | 0.7/0.8/1.0 | 1.65/1.62/1.4 | 7.5 | 65±3 | 1000*820*1145 | G3/4 | 390 |
| TKLYC-15F | 0.7/0.8/1.0 | 2.65/2.24/2.1 | 15 | 65±3 | 1300*850*1257 | G1 | 410 |
| TKLYC-18F | 0.7/0.8/1.0 | 3.1/3.0/2.7 | 18.5 | 65±3 | 1300*850*1257 | G1 | 440 |
| TKLYC-22F | 0.7/0.8/1.0 | 3.8/3.7/3.3 | 22 | 65±3 | 1300*850*1258 | G1 | 650 |
| TKLYC-30F | 0.7/0.8/1.0 | 5.3/5.1/4.5 | 30 | 68±3 | 1600*1100*1430 | G1 1/2 | 800 |
| TKLYC-37F | 0.7/0.8/1.0 | 6.7/6.5/5.7 | 37 | 68±3 | 1600*1100*1430 | G1 1/2 | 850 |
| TKLYC-45F | 0.7/0.8/1.0 | 8.6/8.0/7.1 | 45 | 68±3 | 1600*1100*1430 | G1 1/2 | 900 |
| TKLYC-55F | 0.7/0.8/1.0 | 10.3/10.1/9.3 | 55 | 72±3 | 1750*1150*1500 | DN50 | 1650 |
| TKLYC-75F | 0.7/0.8/1.0 | 14.0/13.5/12.5 | 75 | 72±3 | 1750*1150*1500 | DN50 | 1800 |
| TKLYC-90F | 0.7/0.8/1.0 | 17.2/15.9/14.0 | 90 | 72±3 | 2000*1150*1680 | DN50 | 1950 |
| TKLYC-110F | 0.7/0.8/1.0 | 21.4/19.9/18.1 | 110 | 73±3 | 2300*1540*1900 | DN80 | 2500 |
| TKLYC-132F | 0.7/0.8/1.0 | 24.6/23.8/22.1 | 132 | 73±3 | 2300*1540*1900 | DN80 | 2600 |
| TKLYC-160F | 0.7/0.8/1.0 | 28.7/27.1/25.2 | 160 | 75±3 | 2900*1540*2120 | DN80 | 3600 |
| TKLYC-185F | 0.7/0.8/1.0 | 33.5/30.5/27.0 | 185 | 76±3 | 3100*1940*2389 | DN80 | 4200 |
| TKLYC-200F | 0.7/0.8/1.0 | 36.5/33.5/30.6 | 200 | 78±3 | 3100*1940*2389 | DN100 | 4400 |
| TKLYC-250F | 0.7/0.8/1.0 | 45.3/43.0/38.1 | 250 | 78±3 | 3400*2050*2330 | DN100 | 4900 |
Our factory and workshop:
After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.
Certification and patents of our air compressor
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-11-03