Product Description
APS STELL SHELL FURNACE
Semi-open Steel Shell Furnace
I. Technical specification:
| Application | Meeting requirement for melting ferrous and non-ferrous metal |
| Capacity range | 25,000kg-70,000kg (related to cast iron) |
| Standard features | semi-open design |
| Rodless coil | |
| Wind cooling yoke | |
| All-round protective cover | |
| Lining-output system | |
| Furnace-leakage alarm | |
| Optional features | Fume hood |
| Weighing system | |
| Backward slag removal mechanism | |
| More | Contact us for customized solution |
II. Details description:
2-1.Fuenace design
In order to ensure the strength of the CHINAMFG body, the steel shell CHINAMFG above 25 tons is designed to be semi-open design.
2-2. Advanced Rodless induction coil
Furnace can be customized to be common induction coil,, or rodless induction coil.
What is rodless induction coil? According to common manufacturing methods, the active coil and the water-cooled coil need to be fabricated separately and then welded together. By using horizontal winding process, and the effective coil and the water-cooled coil can be wound from the same oxygen-free copper tube without any segmentation. Coil turn gaps are tight and consistent for maximum electrical efficiency.
| Advanced rodless induction coil |
common induction coil |
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Specification |
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| Specification | Rodless induction coil | Common induction coil |
| Copper material | TU1 copper | TU2 copper |
| Refractory material | Of Allied | Of Allied |
| Features | Rodless structure Horizontal winding Porcelain insulation treatment Furnace-leakage monitoring High voltage ignition and overheating protection. |
Rod structure Porcelain insulation treatment Furnace-leakage monitoring |
2-3. Wind cooling yoke
The yoke is a unique design without water cooling and adopts wind cooling, so it can protect it from any hidden danger of water leakage.
2-4. Upgrade all-round protective cover
Besides anti-drop protection cover, there is a protective cover around the coil and the water-cooled cables, which can protect the coil from the damage caused by the falling or collision of metal debris, and also effectively protect the water-cooled cable from contact with metal debris and cause overheating problems. Moreover, the protective cover does not cause any trouble for maintenance, because it does not need to be dismantled during repair.
APS POWER SUPPLY SYSTEM
Advantages compared to common KGPS parallel power
1. Very high power factor
The entire production process maintains a very high power factor (0.95-1), low reactive power loss, and more energy saving.
2. Excellent harmonic performance
The harmonic content is low, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices.
I. Technical specification
| Power Range | Up to 36000KW, 6, 12, 24 or 48 pulse line power rectifier system |
| Standard features | PLC automatic melting management system |
| Precise and sensitive digital optical fiber control system | |
| Intelligent monitoring system (including ordinary version of leakage CHINAMFG alarm) | |
| Fault self-diagnosis function | |
| Remote diagnostic system | |
| DSP intelligent power control processor | |
| Core device “pre-installed backup” | |
| Modular assembly mode | |
| smart meter | |
| Safety interlock switch | |
| Factory Test | Key Components |
| Optional Features | Multiple smelting furnaces melting at the same time |
| Automatic production line | |
| New leaking CHINAMFG alarm | |
| Furnace weighing system | |
| Melting shop control system | |
| More | Contact us for customized solution |
II. Details description
2-1. Advanced optical fiber control system
Frequency conversion adaptive. It take less than 0.2 seconds from start-up to full power output, when the peers take longer time. Under the standard configuration, the melting time is about 40-50 minutes.
2-2. Emergency backup assembly concept
The core components inside the electric cabinet, such as thyristor, capacitor, etc., are equipped with spare modules, and the backup modules can be quickly activated when a certain device is damaged and production is stopped. It can continue to produce without repair. As for the damaged spare parts, just need to disconnect the wire, or directly remove it for repair, which has no effect on the equipment.
2.3- Smart meter
Smart meter can display and record monthly power consumption, daily power consumption and ton of power consumption in real time,which providing reliable and detailed smelting data for production enterprises to make production plHangZhou and cost accounting.
2.4- Easy to operate
PLC smelting manager can display the real-time data and information of the entire system in real time. It can be used by operators to start, stop, and reset the power supply on the CHINAMFG table. It also has automatic heat preservation, automatic oven, cold CHINAMFG start, and fault display. and other functions.
Although there are many functions, the operation is very simple. All it takes is a “start”, “stop” switch and a power adjustment knob to complete the operation.
2-5. Super practical modular assembly design
The power cabinet adopts a modular assembly design. If users want to increase production capacity in the future, they only need to add the relevant modules on the basis of the original power cabinet to realize the model upgrade. Instead of purchasing another electric cabinet, they can increase capacity at the lowest cost.
AFTER-SALE SERVICE
Pre-sale service
We are committed to helping you more, not only in the melting and heating system, but in providing you with better solutions throughout a whole production line.
After-sale service
1. On-line commissioning, for the coreless induction melting system produced by our company, we provide on-line commissioning service without geographical restrictions, so that your system can be put into operation as soon as possible.
2. Provide maintenance services for important components such as circuit boards, coils, and yokes. After repairing, they can meet the original technical indicators and factory standards.
3. Original spare parts service is a hasty job. We have a complete spare parts warehouse to ensure that regular spare parts can be shipped within 24 hours. For circuit boards, yokes, reactors and other self-developed products, we can provide you with cost price, saving you the cost of purchasing accessories after sale;
4. Provide overhaul service, we retrofit your system to the latest system, meet the latest electrical and control standards. This means greater reliability, efficiency and productivity without having to invest in new systems.
5. For the coreless induction smelting system produced by our company, we provide capacity-upgrade services, and we can upgrade it on the basis of the original 1 to improve productivity without investing in a new system.
6.Xihu (West Lake) Dis. service. We also train your employees and instruct them in the operation of your system.
ABOUT US
APS Induction CHINAMFG (HangZhou) Co., Ltd.
CHINAMFG Induction CHINAMFG (HangZhou) Co., Ltd. is a rare high-tech enterprise in China with international leading technology in induction melting and heating field. At present, the capacity of induction melting furnaces produced can up to 70 tons, and the power supply can reach to 50,000kw. The heating equipment can be used in carbon-based/ceramic-based composite materials, carbon fiber/silicon carbide fiber, high-performance ceramics, graphite, vacuum diffusion welding, vacuum hot pressing, vacuum melting, powder metallurgy, environmental protection and other industrial.
In addition, we are also a professional manufacturer of power control boards, induction coils, water-cooled cables, yokes, and reactors. Compared with other manufacturers in China, we have outstanding advantages in product price, quality control, and delivery time.
As an industrial equipment manufacturer with R & D capabilities, we keep seeking a balance between product economy and practicability in continuous innovation to ensure that we can provide the most valuable production solutions for each application, reduce costs for our users and help them improve production competitiveness.
We hope to establish a more efficient, clean, low-carbon and circular green casting system by supplying stable, high-efficiency, energy-saving, safe and relatively cheap induction melting and heating equipment, and contribute to global energy conservation and emission reduction.
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| Certification: | CE, ISO |
|---|---|
| Place Style: | Horizontal |
| Range of Applications: | Industrial |
| Type: | IF Furnace |
| Usage: | Sand Casting |
| Fuel: | Electric |
| Customization: |
Available
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What are the ideal sizes and shapes for aluminum tables in different settings?
Choosing the ideal size and shape for aluminum tables depends on the specific setting and intended use. Here is a detailed explanation:
1. Outdoor Dining Areas: In outdoor dining areas, rectangular and round-shaped aluminum tables are commonly used. Rectangular tables offer versatility and can accommodate larger groups, making them suitable for restaurants, cafes, or outdoor events. They provide ample space for dining and can be arranged in long rows or grouped together. Round tables, on the other hand, promote a more intimate dining experience and are suitable for smaller groups or couples. They encourage conversation and are often preferred in outdoor cafes or patio settings.
2. Picnic Areas and Parks: Picnic areas and parks often benefit from larger aluminum tables that can accommodate multiple families or groups. Rectangular tables are popular in these settings as they provide ample seating space and can accommodate picnic baskets, food, and beverages. Additionally, some picnic areas may have designated barbecue grills or cooking facilities, and larger rectangular tables can provide space for food preparation and serving.
3. Rooftop Terraces and Balconies: For rooftop terraces and balconies, smaller-sized aluminum tables are often preferred to optimize space utilization. Square or round tables are ideal for these settings as they can comfortably accommodate a few individuals or couples. The compact size allows for flexibility in arranging the furniture and creating cozy dining areas while maximizing the available space.
4. Poolside and Patio Areas: Poolside and patio areas typically require aluminum tables that are durable and resistant to moisture. Round or square tables are commonly used in these settings. Round tables can facilitate conversation and social interaction, while square tables offer a more structured and symmetrical arrangement. The size of the tables can vary depending on the available space and the number of people expected to use them.
5. Bar and Bistro Settings: Bar and bistro settings often feature tall or counter-height aluminum tables. These tables are designed to accommodate bar stools or high chairs, creating a casual and social atmosphere. Rectangular or square-shaped tables are commonly used, with sizes that allow for comfortable seating and the placement of drinks and appetizers.
6. Outdoor Lounges and Cafes: Outdoor lounges and cafes often employ a combination of different table sizes and shapes to create varied seating options. Along with rectangular and round tables, smaller coffee tables or side tables can be used to accompany lounge chairs or outdoor sofas. This arrangement provides flexibility for guests to enjoy a beverage or snack in a relaxed setting.
7. Event or Conference Spaces: In event or conference spaces, aluminum tables are typically used for seating arrangements, buffet setups, or display purposes. The size and shape of the tables depend on the specific requirements of the event. Rectangular tables are commonly used for banquet-style seating, while round tables encourage interaction and facilitate discussions among participants.
It is important to consider the available space, the number of people to be accommodated, and the desired seating arrangement when determining the ideal size and shape of aluminum tables. By understanding the specific setting and intended use, you can select tables that optimize functionality, promote comfort, and enhance the overall aesthetics of the environment.
Can aluminum tables be paired with specific chairs or seating options?
Yes, aluminum tables can be paired with specific chairs or seating options to create a cohesive and visually appealing outdoor dining or seating area. Here is a detailed explanation:
1. Aluminum Chairs: One of the most common and complementary options for pairing with aluminum tables is aluminum chairs. Aluminum chairs are designed to match the style and aesthetics of aluminum tables, creating a cohesive look in outdoor spaces. They often feature similar design elements, such as aluminum frames or powder-coated finishes, which help to maintain a consistent visual theme. Pairing aluminum tables with aluminum chairs ensures a harmonious and coordinated appearance, enhancing the overall ambiance of the outdoor area.
2. Mixed Materials: Aluminum tables can also be paired with chairs or seating options made from different materials to create an eclectic or contrasting design. For example, pairing aluminum tables with chairs made from wood, wicker, or rattan can create an interesting mix of materials and textures. This combination can add visual interest and create a unique and personalized outdoor space. When opting for mixed materials, it is important to consider the overall design scheme and ensure that the different elements harmonize with each other.
3. Cushioned Seating: To enhance comfort and add a touch of luxury to an outdoor dining area, aluminum tables can be paired with cushioned seating options. This can include chairs with padded seats and backs or outdoor cushions that can be added to the seating. Cushioned seating provides added support and comfort for extended periods of sitting, making it ideal for leisurely outdoor dining or relaxation. When selecting cushioned seating, it is important to choose materials that are weather-resistant and designed for outdoor use.
4. Bench Seating: Another option for pairing with aluminum tables is bench seating. Benches offer a versatile and space-efficient seating solution, especially for larger tables or communal dining areas. Aluminum tables can be accompanied by aluminum benches to maintain a consistent style, or they can be paired with benches made from other materials, such as wood or composite materials. Bench seating encourages social interaction and can create a casual and inviting atmosphere in outdoor settings.
5. Lounge Seating: For outdoor lounges or casual seating areas, aluminum tables can be paired with lounge chairs, outdoor sofas, or sectional seating. This combination provides a comfortable and relaxed seating arrangement, perfect for enjoying conversations, drinks, or casual meals. Lounge seating options can be chosen to match the design style of the aluminum tables or to create a contrasting aesthetic for added visual interest.
6. Bar Stools and Counter Height Chairs: In settings such as outdoor bars or bistro areas, aluminum tables can be paired with bar stools or counter height chairs. These taller seating options create a casual and social atmosphere and are designed to be used with tables at a higher height. Bar stools and counter height chairs made from aluminum or other materials can be selected to complement the design of the aluminum tables and create a cohesive look in these specific settings.
When pairing chairs or seating options with aluminum tables, it is important to consider factors such as comfort, durability, style, and the intended use of the outdoor space. By selecting seating options that complement the design of the aluminum tables and meet the specific requirements of the outdoor area, you can create a cohesive and inviting environment that enhances the overall dining or seating experience.
Can aluminum tables withstand exposure to the elements in outdoor spaces?
Yes, aluminum tables are well-suited to withstand exposure to the elements in outdoor spaces. Here is a detailed explanation:
1. Corrosion Resistance: One of the key advantages of aluminum tables is their excellent corrosion resistance. Aluminum naturally forms a protective oxide layer on its surface, which helps prevent rust and corrosion. This oxide layer acts as a barrier, shielding the underlying aluminum from moisture, rain, and other environmental factors. As a result, aluminum tables can withstand exposure to rain, humidity, and other outdoor elements without deteriorating or rusting.
2. Weather Resistance: Aluminum tables are designed to be weather-resistant. They can withstand a wide range of weather conditions, including sunlight, heat, cold, and temperature variations. Unlike some other materials that may warp, crack, or fade when exposed to extreme temperatures or sunlight, aluminum maintains its structural integrity and appearance over time. This makes aluminum tables suitable for use in various climates and outdoor environments.
3. UV Stability: Aluminum has good UV stability, meaning it can resist the harmful effects of ultraviolet (UV) rays from the sun. UV rays can cause fading, discoloration, and degradation of materials over time. However, aluminum tables are less susceptible to UV damage, allowing them to retain their color and overall appearance even with prolonged exposure to sunlight. This makes them a durable choice for outdoor spaces where they may be exposed to direct sunlight for extended periods.
4. Non-Reactivity: Aluminum is a non-reactive material, which means it does not easily react or interact with other substances or chemicals in the environment. This property is beneficial for outdoor tables, as they may come into contact with various substances such as water, cleaning agents, food, or beverages. Aluminum tables do not corrode or stain when exposed to these substances, making them easy to clean and maintain in outdoor settings.
5. Low Maintenance: Aluminum tables require minimal maintenance when used in outdoor spaces. Unlike materials like wood, which may need regular sealing or staining to protect them from the elements, aluminum tables typically only require basic cleaning to remove dirt or debris. The inherent durability and resistance of aluminum make it a low-maintenance option for outdoor furniture.
6. Longevity: Aluminum tables have a long lifespan when properly cared for. With their resistance to corrosion, weather, and UV damage, aluminum tables can maintain their functionality and appearance for many years. This durability and longevity make them a cost-effective investment for outdoor spaces, as they can withstand the rigors of outdoor use and provide long-lasting performance.
It’s important to note that while aluminum tables are highly resistant to the elements, their overall durability can also depend on factors such as the quality of construction, finishes, and maintenance practices. It is advisable to follow manufacturer guidelines for care and maintenance to maximize the lifespan and performance of aluminum tables in outdoor spaces.
In summary, aluminum tables are well-equipped to withstand exposure to the elements in outdoor spaces. Their corrosion resistance, weather resistance, UV stability, non-reactivity, low maintenance requirements, and longevity make them a reliable and durable choice for outdoor furniture.
editor by CX 2024-01-24