Product Description
2571 Popular 30HP Industrial Inverter High Efficiency Screw Type Compressor Single Rotary Screw Air Compressors
Product Description
2571 Popular 30HP Industrial Inverter High Efficiency Screw Type Compressor Single Rotary Screw Air Compressors
Variable frequency screw air compressor:
1. Constant pressure control: It can realize high-precision constant pressure control with a pressure fluctuation range of 0.01 MPa;
2. Variable frequency soft start: Eliminate the CHINAMFG current when starting, avoid grid impact, avoid current impact through step-by-step speed adjustment, and improve flexibility
3. Prevent no-load: The compressor is no-load during operation, reducing ineffective energy consumption;
Permanent magnet motors use high-efficiency rare earth magnets, no loss of magnetism at 180°C, and long service life; energy saving is about 6% to 7% compared with ordinary frequency conversion motors;
It can exert the highest efficiency in a wider range and make the air compressor more energy-saving.
Product Parameters
Technical Parameters
| Model | Volume flow m3/min | Power (KW) | Noise (DB) | Outlet diameter | Dimension (mm) | Weight (kg) | |||||||
| 0.7Mpa | 0.8Mpa | 1.0Mpa | 1.3Mpa | Length | Width | Height | |||||||
| RDF-30A | 3.7 | 3.6 | 3.2 | / | 22 | 68 | G1 | 1330 | 830 | 1265 | 400 | ||
| RDF-40A | 5.2 | 5 | / | 3.3 | 30 | 68 | G1 | 1330 | 830 | 1265 | 500 | ||
| RDF-50A | 6.5 | 6.2 | 5.6 | 4.9 | 37 | 69 | G1 1/2 | 1500 | 940 | 1415 | 655 | ||
| RDF-60A | 8.0 | 7.3 | 6.0 | 5.9 | 45 | 70 | G1 1/2 | 1500 | 940 | 1415 | 730 | ||
| RDF-75A | 10.1 | 9.5 | 8.7 | 7.3 | 55 | 70 | G2 | 1600 | 1060 | 1470 | 945 | ||
| RDF-100A | 13.6 | 12.8 | 11.3 | 9.2 | 75 | 72 | G2 | 2000 | 1120 | 1590 | 1291 | ||
| RDF-125A | 16.1 | 15.5 | 13.6 | 12.5 | 90 | 72 | G2 | 2000 | 1120 | 1590 | 1421 | ||
| RDF-150A | 21.2 | 19.6 | 17.8 | 15.5 | 110 | 72 | DN65 | 2400 | 1630 | 1980 | 2170 | ||
| RDF-175A | 24.1 | 23.2 | 19.5 | 17.8 | 132 | 72 | DN65 | 2400 | 1630 | 1980 | 2350 | ||
| RDF-220A | 28.8 | 27.8 | 23.0 | 20 | 160 | 72 | DN80 | 2800 | 1828 | 2150 | 3620 | ||
| RDF-250A | 32.5 | 31.2 | 27.5 | 25.8 | 185 | 72 | DN80 | 2800 | 1828 | 2150 | 3920 | ||
| RDF-275A | 34.5 | 34.0 | 30.5 | 28.0 | 200 | 76 | DN80 | 2800 | 1828 | 2150 | 4200 | ||
| RDF-300A | 36.8 | 34.7 | 31.5 | 29.5 | 220 | 76 | DN100 | 3000 | 1900 | 1930 | 4800 | ||
| RDF-350A | 43.0 | 41.5 | 38.0 | 34.9 | 250 | 76 | DN100 | 3000 | 1900 | 1930 | 5200 | ||
| RDF-375A | 51.3 | 50.6 | 46.0 | 41.5 | 280 | 82 | DN100 | 4360 | 2150 | 2258 | 7500 | ||
| RDF-420A | 56.8 | 55.9 | 50.1 | 42.0 | 315 | 82 | DN125 | 4360 | 2150 | 2258 | 7500 | ||
| RDF-475W | 66.1 | 65.4 | 55.1 | 46.0 | 355 | 82 | DN125 | 4360 | 2150 | 2258 | 8000 | ||
| RDF-525W | 75.1 | 74.3 | 64.5 | 54.0 | 400 | 82 | DN125 | 4360 | 2150 | 2258 | 8200 | ||
Packaging & Shipping
1.Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
2.Shipping method: by sea, by LCL/FCL or as requested
3.Delivery method: FOB, CFR, CIF and EXW etc.
4.Delivery time: in 7-15 days after receiving deposit (customized machines not included)
Certifications
Company Profile
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
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| After-sales Service: | Online Support |
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| Warranty: | 24month |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2024-02-13
China high quality Low Cost Efficient Industry Air Compressor Oil Free Water Lubrication Oil Free Single Screw Air Compressor with Good quality
Product Description
Product Details
| Product Name: CHINAMFG Mini Stationary Air Compressor |
| Model number: ZW-7.5 |
| Maximum Pressure:10BAR/145PSI |
| Working Pressure: 7 – 10bar (100 – 145psi) |
| Air Delivery/capacity: 1 – 1.2m3/min |
| Motor Power: 7.5kw/10hp |
| Lubricating Water Amount: 20 L |
| Rotation Rate : 2940 rpm |
| Noise Level: 70 dBA |
| Type of Driving: Directly Driven |
| Type of Cooling: Air Cooling/Water Cooling |
| Dimension: 1135×800×1000 mm |
| Weight: 480kg |
| Air Outlet Discharge Size: G1″ |
Parameters
| MODEL | MAXIMUM WORKING PRESSURE | FREE AIR DELIVERY* OF UNIT AT WORKING PRESSURE | MOTOR | NOISE LEVEL | Lubricating Water | Rotation Rate | AIR OUTLET DISCHARGE SIZE | WEIGHT | DIMENSIONS | ||||
| Amount | |||||||||||||
| Bar | PSI | l/s | CFM | m3/min | kW | HP | dBA | L | rpm | (mm) | KG | (mm) | |
| ZW-7.5 | 7 | 102 | 20 | 43 | 1.2 | 7.5 | 10 | 61 | 20 | 2940 | G1 | 480 | 1135×800×1000 |
| 8 | 116 | 18 | 39 | 1.1 | |||||||||
| 10 | 145 | 17 | 36 | 1 | |||||||||
| ZW-11 | 7 | 102 | 27 | 57 | 1.6 | 11 | 15 | 61 | 20 | 2940 | G1 | 500 | 1135X800×1000 |
| 8 | 116 | 25 | 54 | 1.5 | |||||||||
| 10 | 145 | 22 | 46 | 1.3 | |||||||||
| ZW-15 | 7 | 102 | 40 | 86 | 2.4 | 15 | 20 | 61 | 27 | 2940 | G1 | 520 | 1400×1000×1200 |
| 8 | 116 | 38 | 82 | 2.3 | |||||||||
| 10 | 145 | 33 | 78 | 2 | |||||||||
| ZW-18.5 | 7 | 102 | 52 | 111 | 3.1 | 18.5 | 25 | 61 | 27 | 2940 | G1 | 520 | 1400×1000×1200 |
| 8 | 116 | 47 | 100 | 2.8 | |||||||||
| 10 | 145 | 42 | 89 | 2.5 | |||||||||
| ZW-22 | 7 | 102 | 62 | 132 | 3.7 | 22 | 30 | 61 | 27 | 2940 | G1 | 560 | 1400×1000×1200 |
| 8 | 116 | 57 | 121 | 3.4 | |||||||||
| 10 | 145 | 50 | 107 | 3 | |||||||||
| ZW-30 | 7 | 102 | 87 | 186 | 5.2 | 30 | 40 | 64 | 40 | 2940 | G11/2 | 1050 | 1920×1170×1320 |
| 8 | 116 | 78 | 168 | 4.7 | |||||||||
| 10 | 145 | 72 | 154 | 4.3 | |||||||||
| ZW-37 | 7 | 102 | 102 | 218 | 6.1 | 37 | 50 | 66 | 40 | 2940 | G11/2 | 1050 | 1920×1170×1320 |
| 8 | 116 | 93 | 200 | 5.6 | |||||||||
| 10 | 145 | 83 | 179 | 5 | |||||||||
| ZW-45 | 7 | 102 | 125 | 268 | 7.5 | 45 | 60 | 66 | 40 | 2960 | G2 | 1610 | 1920×1170×1320 |
| 8 | 116 | 113 | 243 | 6.8 | |||||||||
| 10 | 145 | 100 | 214 | 6 | |||||||||
| ZW-55 | 7 | 102 | 167 | 357 | 10 | 55 | 75 | 66 | 100 | 2960 | G2 | 1610 | 1930×1320×1535 |
| 8 | 116 | 150 | 321 | 9 | |||||||||
| 10 | 145 | 130 | 214 | 7.8 | |||||||||
| ZW-75 | 7 | 102 | 271 | 357 | 13 | 75 | 100 | 70 | 100 | 2960 | G2 | 1880 | 1930×1320×1535 |
| 8 | 116 | 200 | 321 | 12 | |||||||||
| 10 | 145 | 167 | 279 | 10 | |||||||||
| ZW-90 | 7 | 102 | 258 | 464 | 15.5 | 90 | 125 | 70 | 180 | 2970 | DN80 | 2700 | 2150×1600×1000 |
| 8 | 116 | 233 | 429 | 14 | |||||||||
| 10 | 145 | 208 | 357 | 12.5 | |||||||||
| ZW-110 | 7 | 102 | 333 | 554 | 20 | 110 | 150 | 72 | 200 | 2970 | DN80 | 3100 | 2150×1600×1000 |
| 8 | 116 | 300 | 500 | 18 | |||||||||
| 10 | 145 | 267 | 466 | 16 | |||||||||
| ZW-132 | 7 | 102 | 417 | 893 | 25 | 132 | 180 | 72 | 240 | 2970 | DN80 | 3250 | 2150×1600×1000 |
| 8 | 116 | 383 | 821 | 23 | |||||||||
| 10 | 145 | 333 | 814 | 20 | |||||||||
Advantages
| √ Simple |
| One screw rotor and 2 gate rotors which are positioned at right angle to the axis constitute 2 compressing rooms. Therefore, the screw rotor with 6 grooves compresses as many as 12 times per rotation. |
| √ Quietness |
| Without applying thrust load to the axis direction of the rotor, the force in the circumference direction rotates quietly with good balance. As a result, the load to the bearing is lightened, minimizing the generation of noise or vibration. |
| √ Durability |
| The gate rotors are rotated following the rotation of the screw rotor along its gear. The water film formed on the screw rotor’s gear and the free floating mechanism maintains the high efficiency for a long time (in case of water lubrication). |
| √ High Efficiency |
| Since the lubrication water is jetted in the compressing process, the compression is done smoothly under almost even temperature, realizing ideal, safe and highly efficient compression with slow rotation (in case of water lubrication). |
| Comparison | Water Lubricated oil-free single screw air compressor | Dry oil-free double screw air compressor |
| Air Discharge Temp | About 50ºC | About 180-200ºC |
| Clearance Volume | Rotor has been used twice through 1 circulation No clearance volume left |
Rotor has been used once through 1 circulation Existing clearance volume |
| Air Delivery | Ideal isothemal compression,air delivery volume5%-12% more | Energy lost due to hot air discharge |
| Efficiency | Normally:59-6.4 kw/(m3/min) | Normally:6.0-6.6 kw(m3/min) |
| Air Quality | 100% oil-free | Oil in the gear,high risk of air quality |
| Air Purity | Purified by water,clean air after separation | Directly compressed then discharge,containing dust and oil stain |
| Structure Balance | Radial and axial loads cancel each other | Radial load is not been balanced |
| Noise and Vibration | Simple structure,Low vibration and less noise,Normally:60-65 dB(A) | High frequency noise due to screw grinding,Normally:64-78 dB(A) |
| Durability | Rotation speed 3000r/min,theoretically zeao load,long lifetime of screw(30000h),star wheel(50000h) | Rotation speed 18000r/min,high loads on crews,short lifetime of screw(8000-18000h) |
| Installation | Only a few spare parts,canbe installed and adjusted separately | Complex construction,needs special technical support for installation |
| Maintenance | Only replaced air filter and water filter,easy maintenance and low cost | Many spare parts and less maintenance cycle,high cost |
Application
Technical Solutions
| ? Does the water corrode the air compressor system? |
| Water lubricated compressor is desirable to use pure drinking water standards,parts and materials is conform to the international standard grades of 304 and 316 stainless steel,will never rust. |
| ? Does the water affect the service life of bearings? |
| Uses a high-tech nanotechnology,customized silicon carbide bearing and ceramic bearing,lubrication with water directly,won’t any problems |
| ? Will the efficiency of water lubrication oil free compressor go down? |
| Technology is the only truly grasp the essence of a single screw manufacturing company in the world,inherited the Germany hundred processes and technologies,so the air end warranty for 2 years,the service life of up to 10 years or more,a single screw air end efficiency does not decrease more than 5% after 6 years. |
| ? Does the water form scale? |
| System uses pure water which is accord with driking water standards,water has been circulating in the system;and every 200hours total,the system will automatically change the water,make sure the water dows not increase the calcium content,and actively running a tempreature not higher than 50ºC,there is no risk of fouling. |
| ? Is the water content in water lubrication compressor air high? |
| After air compression,the water content has reached saturation,the water content of the compressed air only related to the tempreature,there is no relationship with other,the temperature of the compressed air generated by water lubrication unit is not higher than 50ºC,so the water lubricated compressed air moisture than other types of compressors units. |
Sales Service
Professional online consultant to solve your question about compressor system.
√ Free site design consultant, and energy saving solution to help you save operation cost.
√ Negotiable technician available to service machinery overseas.
√ Online professional after-service until solve the problem.
√ 1 year warranty after commissioning or 16 months against shipping date, it depends on which 1 come firstly for the whole
machine(except maintenance consumable).
√ A sufficient number of spare parts are available, make sure the good after service.
Certificate
About Mikovs
|
Mikovs Compressor
|
RFQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor more than 8 years.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.Worldwid agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance,
and consider the actual environment.
Q8. How do you control quality ?
A: 1.Raw- material in checking.
2.Assembly.
3.Worldwid after service available.arrange our engineers to help you training and installation.
Q9. Do you offer OEM service ?
A: Yes.
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| Lubrication Style: | Oil-free |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-12-18
China OEM Single Phase Mono Phase Screw Air Compressor Best-Selling Type, Favorable Price, Safe and Reliable with Best Sales
Product Description
Certifications
Product Description
High efficient*Combined with direct driven arrangement for superior energy efficiency
*Water seals and cools for ideal compression
*Optimal compression processes with the water cooling
Minimum service costs *Only air filter and water filter need maintenance
*No lubricant costs
*Fast and easy for minimal downtime
High reliability*Simple and robust design
* Low-speed direct drive, no high speed gears
*Low operating temperatures, no special coatings
High-quality air *Low air temperature, easy to dry and treat
*No coating on routers that can contaminate or pollute the air
*Class 0 air quality
Environmental safety*Low noise level
*Reduce energy consumption
*No oil discharge to the environment
Technical parameters
| Model | Max Working Pressure |
Capacity | Motor Power | Connection | Dimension (L*W*H) |
Air Tank | ||
| — | bar | psig | L/min | hp | kw | inch | mm | L |
| C5E | 8 | 116 | 200-400 | 5 | 3.7 | G1/2 | 1571*540*1035 | 100L |
| 10 | 145 | 175-350 | ||||||
| 12.5 | 182 | 150-300 | ||||||
| C6E | 8 | 116 | 250-500 | 6 | 4.5 | G1/2 | 1571*540*1035 | 100L |
| 10 | 145 | 210-420 | ||||||
| 12.5 | 182 | 180-360 | ||||||
| C7E | 8 | 116 | 315-630 | 7 | 5.5 | G1/2 | 1571*540*1035 | 100L |
| 10 | 145 | 275-550 | ||||||
| 12.5 | 182 | 210-420 | ||||||
| C10E | 8 | 116 | 490-980 | 10 | 7.5 | G1/2 | 1060*560*1270 | 160L |
| 10 | 145 | 450-900 | ||||||
| 12.5 | 182 | 400-800 | ||||||
Company Profile
Packaging & Shipping
After Sales Service
FAQ
Q1: Why customer choose us?
O: CHINAMFG Technology Development Co, Ltd is a professional manufacturer for air compressor and after treatment equipment. We have more than 20 years experience in producing and exporting air compressor, air dryer and air filter.
Q2: Are you a manufacturer or trading company?
O: Our factory is located in ZheJiang China, we have research and develop center, advanced processing equipment, professional technicians, rich experience workers and after-sales team to offer good quality products and good service to our customers. We also can provide you the OEM&ODM service.
Q3: What’s your delivery time?
O: Generally 10 days, if urgently order, pls contact our sales in advance
Q4: How long is your air compressor warranty?
O: One year for the whole machine when the compressor leave our factory.
Q5: How long could your air compressor be used?
O: Generally, more than 10 years
Q6: What’s payment term?
O: T/T, L/C, Paypal and etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information
Q7: How about your customer service?
O: 24 hours on-line service available
Q8: How about your after-sales service?
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 1780/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-11-10